Explosion proof high bay lighting assume a basic part in the protected, proficient, and useful activity of any modern office or creation process. Obscured, encased, and nonstop tasks depend on them solely for brightening. Sunshine tasks benefit from the spot lighting they give. Be that as it may, most offices, for example, petrochemical, food handling, and grain stockpiling, require more from their lighting installations. As well as giving light, apparatuses for these ventures should address and beat the innate difficulties of dangerous conditions.

Explosion proof high bay lighting are intended to explicitly deal with the profoundly destructive components, burnable tidies, and combustible gases/fumes that are endemic to these enterprises. This article analyzes the unmistakable unsafe conditions characterized by worldwide electrical codes, which apparatuses are appropriate for them, and advancements that are headed to assist with keeping light installations working longer and more secure. This data gives the establishment to accomplishing ideal plant security and productivity through appropriate lighting, safe electrical establishment, and activity.

What Is explosion proof high bay lighting?

Explosion proof high bay lighting are designed to endure cruel natural circumstances in assembling and modern offices. These areas might incorporate compound plants, labs, oil and gas treatment facilities, mining tasks, and other modern destinations that contain outrageous temperatures, flammable materials, and destructive fluids or fumes.

Since explosion proof high bay lighting are electrical gadgets, they present likely risk where flashes might touch off combustible gasses and different materials. Blast resistant lighting is a significant part for wellbeing where these circumstances exist. Introduced luminaires that are not appropriate for these dangerous areas make infringement with OSHA, NEC, and NFPA code, however more significantly, may add to a disastrous circumstance.

Classifications of classes, divisions, and gatherings are utilized to illuminate the light installations norms. One of the normal classification’s for risky climate lighting is Class I, Division II, where the flawed activity of an electrical gadget can represent a gamble of fire or blast because of the presence of gases and fumes.

Classes, divisions, and gatherings for perilous lighting applications

Different classifications are framed in light of the degrees of unsafe materials and the recurrence at which they are available.


Class I: combustible gas or fumes are available in adequate enough amounts that they might light assuming they come into contact with open flares or electrical flashes
Class II: burnable tidies are available
Class III: ignitable filaments are available


Inside the groupings, two divisions are perceived in view of how much unsafe material.

Div 1: ignitable components consistently or intermittently present during typical tasks
Div 2: ignitable components are contained or controlled with ventilation and other routine frameworks


The Occupational Safety and Health Administration (OSHA) assists the necessities for light apparatuses introduced in unsafe areas by characterizing seven gatherings in view of the attributes of the components present.

Class I bunches remember gases for assignments A through D. Bunch A gases distinguish the most noteworthy unstable tensions, and gathering D gases create the least strain
Class II gatherings incorporate different kinds of cleans assigned with the letters E through G.
Bunch E contains conductive or metal tidies,
Bunch F contains carbonaceous cleans
Bunch G contains non-conductive cleans

Explosion proof high bay lighting are planned and introduced to contain any sparkles or fire that might happen inside the gadget. They are additionally regularly designed to work at lower than standard temperatures as not to be the wellspring of a combustible occasion. Class 1 and 2 apparatuses are fixed to keep the fumes, residue, or gases from infiltrating the lodging where electrical flow or a flash might cause start.

Explosion proof high bay lighting are either affirmed as resistant to blast or inherently protected. Blast resistant lights are not just intended to forestall the entrance of burnable material, yet they are additionally designed to contain any start that might happen inside the apparatus lodging. The apparatus is involved solid development materials, high-grade gaskets, and thick, shatterproof focal point material. For an apparatus to be viewed as naturally protected, it should direct a little electrical flow level that blocks the opportunity of an igniting occasion.

Class of dangers

The National Electrical Code (NEC) and the Canadian Electrical Code (CEC) partition unsafe climate ignitable tidies and combustible gases and fumes into three separate Classes.

Class I areas are arranged by the combustible gases and fumes present in businesses, like flammable gas, oil, and compound.
Class II areas contain flammable cleans, which can be conveyed overtop during pounding processes or compacted away focuses. Flammable cleans are viewed as inside plastic, drug, coal, and flour handling areas.
Class III areas contain the ignitable filaments and flyings that are created in the wood, cotton, and material enterprises, among others. They are not dangerous in similar sense as a few Class I and Class II environments. Furthermore, they are not prone to possess the air to the point of being ignitable. All things considered, ignitable strands and flyings accumulate nearby hardware – where a hotness source could touch off them.

Class appraisals are additionally separated into gatherings, which recognize the unstable tension made by the gas, fume, or residue. There are three unmistakable classes of combustible organizations. Class I areas comprise of Groups A, B, C, and D:

Bunch A, acetylene, includes the most noteworthy outward strain during a blast.

Bunch B is hydrogen.

Bunch C is ethylene.

Bunch D is fuel.

Class II areas are isolated into Groups E, F, and G in light of electrical resistivity diagrams recorded in ANSI/ISA-S 12. 10-1988.

Bunch E is burnable metal residue, like aluminum and magnesium.

Bunch F comprises of coal, printer ink powder, and coke.

Bunch G highlights horticultural cleans, for example, cake blend, grain residue, and flour.

Class III areas are not broken into gatherings.

Define the presence with divisions

NEC/CEC Divisions characterize unsafe conditions by how much openness to the gases, fumes, cleans, or flyings/strands. Division 1 characterizes dangerous airs in which the combustible gas or fume or ignitable residue is available during typical tasks or routine support. The current or potential risky environment should likewise be in the right combination focuses to be ignitable. Consequently, legitimate ventilation can change a Div. 1 area in to a Div. 2 area.

Division 2 areas are in the same place as risks experienced uniquely during an unusual circumstance, like gear disappointment or a spill. Areas neighboring Class I, Div. 1 regions might be considered Div. 2 also, to oblige for the potential leaking of gases or fumes.

Enclosed and gasketed fixtures for Class I, Div. 2, and Class II

Class I, Div. 2 apparatuses should be fixed to keep the dangerous air from entering the installation’s inside. Thusly, encased and gasketed apparatuses are generally appropriate for this climate.

Class II apparatuses additionally need to work under a cover of touchy residue as grain storehouses and other rural and mineral handling plants position lights where they can get covered by residue or grains for expanded timeframes. These circumstances command that encased and gasketed installations forestall dust departure and keep temperatures low. Inner control parts should be designed to emanate less hotness. Surfaces should be formed to forestall amassing of residue on the apparatus and decrease covering. On the off chance that not designed as expected, outside light temperatures can take off.

Explosion proof high bay lighting for Class I, Div. 1, and Class II

Because of the consistently current state of perilous gases or fumes, installations set in Class I, Div. 2 and Class II areas should guarantee that start is never permitted into the climate.

To do this, engineers ascertain that the burnable has effectively spilled into the inside of the apparatus and has lighted. To forestall the start of combustible gases or fumes, explosionproof installations include designed flamepaths. The flamepaths vent the strain of a blast by permitting the gases to get away to the external air solely after the gas has gone inside the installation’s flamepaths adequately long to cool.

Cooled gases are let out of the flamepaths at temperatures that won’t touch off the encompassing combustible environments. Contingent upon the installation’s plan and application, these flamepaths can be consolidated into ground joints, strung joints, maze ways, close resilience shafts, interlocking concentric rings, and accuracy top/conelike strings.

Keeping your cool in hazardous atmospheres

A more drawn out enduring light is a more secure one. It lessens the capability of a support related mishap by loosening up how much time between adjusting. Basically, cooler running lights stay lit longer. That is the reason it’s vital to plan and fabricate encased/gasketed and explosionproof apparatuses that lessen how much hotness they produce.

Explosion proof high bay lighting producers do this through electrical, mechanical, and warm designing. Electrical designing glances at the interior control gear situation to decrease the hotness development created by these parts. Mechanical plan utilizes reflectors to help in heat scattering while at the same time delivering higher photometric efficiencies. Warm plans take a gander at metallurgy methods and section position to draw heat away from the inside parts and out through the packaging.

Temperatures to a “T.”

Each risky environment has a temperature that, whenever surpassed, will make the combustible or burnable touch off. Appropriately, this temperature, called the “T” rating, is a basic security benchmark. Perilous area lighting installations should run cooler than the “T” rating of the encompassing air.

The “T” rating for an installation is the temperature of the most sultry spot on or in the luminaire relying upon the lights’ Class or Zone rating. Whether the “T” rating is recorded on or in the luminaire relies upon whether it is an explosionproof, flameproof, encased and gasketed, or limited breathing apparatus.

For explosion proof high bay lighting, the “T” appraisals are estimated on the outside of the installation. This is expected to explosion proof high bay lighting’ capacity to incapacitate any blast caused inside the inside of the apparatus. In this way, the outside temperature of the installation turns into the forerunning concern.

Encased and gasketed apparatuses measure their “T” appraisals within. Assuming that a danger is unintentionally delivered into the environment and scopes inside the installation, it won’t light, expecting to be the apparatus’ “T” rating is underneath that of the risk. Confined breathing apparatuses are fixed similarly as encased and gasketed installations.

They go above and beyond by having their inside control gear/weight epoxy fixed. This lessens inside temperatures and contains any coincidental igniting, along these lines permitting limited breathing installations to have their “T” appraisals estimated from an external perspective.

Complex engineering made simple

Unfortunately, the seemingly simple look of enclosed and gasketed and explosion proof high bay lighting can give the wrong impression, which may be one reason why work crews often underestimate the hazardous locations they work in and the engineering of these fixtures. This theory is reinforced by surveys that show maintenance practices usually do not follow standard guidelines. Based on research by IEEE, Paper No. PCIC-2004-47, 80% of the time, fixtures are relamped with the electrical power on. In the 20% of the time the power is turned off, 69% of the relamping occurs as soon as the power is shut off.

This does not allow the proper amount of time for many fixtures to cool. Research also shows that 32% of gaskets and seals are not inspected, and maintenance crews are “pretty sure” the gaskets are properly sealed only 55% of the time. Additionally, 95% of the time, luminaires are maintained only after the unit fails.

This reality leads to mistakes that could be avoided. Using the appropriate lamp also contributes to fixture durability and heat buildup. Only lamps of the proper rating for the fixture should be used. For example, a 100W lamp in a 150W fixture can cause the internals to overheat and increase the fixture’s “T” rating without any external warning or indication. Using a different lamp voids the fixture warranty, violates the UL-rating, and can put the entire facility and its workers at risk.

Although it’s a necessity, when it comes to safely lighting hazardous environments, it’s important to understand the potential dangers before implementing a solution. Knowing the facility environment, combustible composition, and fixture application enables the proper lighting design for a safe and productive working environment